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Engineering Excellence Redefined: Sara Textiles Limited

Published: January 17, 2025
Author: HFT

Sara Textiles Limited is recognised for its comprehensive capabilities in the textile manufacturing sector, particularly in terry towels, bathrobes, and home textiles. Sara Textiles Limited’s commitment to quality, innovation, and sustainability is evident in its advanced production processes and diverse product offerings.

Manufacturing Excellence

  • Vertically Integrated Operations:
    Sara Textiles Limited operates a fully integrated setup encompassing every production stage, including weaving, processing, finishing, and dispatch. This vertical integration allows the company to maintain strict quality control throughout the manufacturing process, ensuring efficiency and consistency in product quality.
  • State-of-the-Art Facilities:
    The manufacturing plant spans 25 hectares and features over 175,000 square feet of covered area. Equipped with cutting-edge machinery from Europe, Japan, and China, the facility includes advanced Jacquard and Dobby looms that enable the production of high-quality terry towels and other textiles.
  • Production Capacity:
    Sara Textiles Limited has a robust capacity to manufacture up to 550 metric tons of terry towels per month. Additionally, its knit jersey manufacturing facility can produce 100 tons of jersey products monthly, catering to various sizes and specifications.

Quality Control Infrastructure

  • In-House Testing Laboratories:
    Delivering quality products to its customers is a top priority at Sara Textiles Limited. To ensure rigorous quality assurance, the company employs trained personnel in its laboratories, where they conduct thorough testing at every stage of production. Before dispatch, each product undergoes complete testing to ensure it meets international quality standards.
  • Certifications:
    Sara Textiles Limited holds numerous certifications, including SA 8000, ISO 9001, ISO 14001, GOTS, OCS, GSV, and OEKO-TEX. These certifications underscore Sara Textiles Limited’s dedication to excellence in both product quality and environmental responsibility.

Innovation and Design

  • Dedicated Design Team:
    A skilled design team works continuously on developing new concepts and designs based on customer feedback and market trends. This includes participating in international trade shows like Heimtextil to showcase new collections.
  • Product Development Process:
    Innovation is integral to Sara Textiles Limited’s strategy. The company actively engages with international clients for feedback on designs and also incorporates insights from freelance designers to enhance its product offerings.

Sustainability Initiatives

  • Environmental Stewardship:
    As a responsible manufacturer, Sara Textiles Limited is committed to reducing its environmental impact through several initiatives. The company has implemented biological ETP plants for water recycling and utilizes solar panels for renewable energy conservation.
  • Sustainable Product Lines:
    The company offers eco-friendly products such as G.R.S. certified bath towels made from recycled materials. Additionally, its Eco Gold Collection highlights its commitment to sustainability by using recycled plastic bottles in towel production.

Logistics Management

  • Efficient Supply Chain:
    Sara Textiles Limited employs an advanced logistics management system that ensures a seamless supply chain from raw materials to retail shelves. This system guarantees timely delivery while maintaining high customer satisfaction levels.

Global Presence

  • International Reach:
    Sara Textiles Limited exports over 95% of its production to more than 30 countries worldwide, including major markets such as the USA, Australia, New Zealand, and various European nations. Its client base includes well-known retailers like Walmart, Home city , amongst others.

Technical Strengths

  • Advanced Machinery Setup:
    The factory features various machines capable of producing a wide range of textiles. This includes jumbo Jacquard looms for intricate designs and specialised dyeing machines that enhance colour uniformity.
  • SAP Enabled IT Infrastructure:
    The integration of SAP technology supports efficient production processes and effective information management across all operations.

Employee Empowerment

  • Skilled Workforce:
    With over 1,200 employees across various locations, Sara Textiles Limited prioritises training and development initiatives aimed at enhancing workforce skills and productivity.
  • Community Engagement:
    The company actively participates in social responsibility initiatives that focus on improving health and education within local communities. This commitment extends to empowering women from nearby villages through various programs.

Through these capabilities, Sara Textiles Limited continues to set benchmarks in the textile industry while ensuring customer satisfaction through quality products and sustainable practices. The company’s focus on innovation and excellence positions it as a leader in the global market for terry towels and home textiles.

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